So you are assuming it is just fan service or he had it from the get-go? Don’t forget, Oda is inconsistent in terms of characters’ power development. Sanji went from being a neg-diff fight for Blueno to frying Jabra in few hours or so in EL, we shouldn’t be thinking logical about character...
Sanji has used it three times in anime now (first against Daifuku and twice in the new episode). If anime designers are not doing it as pure fan service, we have to accept that Sanji had Hardening or awakened it before/during WCI.
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